What Is Propylene Carbonate and Is It Safe?

Propylene carbonate (PC) is a colorless, odorless organic compound (C4H6O3). This cyclic carbonate ester, derived from propylene glycol, is a liquid at room temperature. PC has been widely adopted across various industries due to its effectiveness as a specialized solvent. It plays a functional role in everything from consumer products to high-technology components in electric vehicles, making it an important ingredient in modern manufacturing.

Physical State and Chemical Function

Propylene carbonate is classified chemically as a polar aprotic solvent, meaning it has a high molecular polarity but lacks the ability to donate a proton in a chemical reaction. This characteristic gives it a high dielectric constant, measured at approximately 64, which is significantly higher than many common organic solvents. The high dielectric constant enables PC to dissolve various salts and polar compounds efficiently, a property that is highly valuable in different applications.

The compound exhibits a high boiling point (around 242 degrees Celsius) and a low vapor pressure, making it a stable, non-volatile liquid. These attributes contribute to its low flammability and ease of handling compared to more volatile solvents. PC is also considered to have low toxicity and is non-corrosive, aligning with the demand for less hazardous chemical alternatives.

Primary Roles in Personal Care Products

In the consumer market, propylene carbonate is valued as a solvent and texture modifier in personal care and cosmetic items. It is frequently incorporated into makeup formulations, such as lipsticks, mascaras, and eye shadows, where it dissolves ingredients and ensures smooth dispersion. This solvent ability is also instrumental in products like nail polish remover, helping to break down lacquer components.

PC often works alongside clay gellants, such as bentonite or montmorillonite, acting as a polar additive that helps thicken and stabilize the product matrix. This viscosity-controlling function is useful in products like deodorants and lotions, providing consistency and preventing ingredient separation. In skincare, it can also enhance the absorption of active ingredients by temporarily increasing the skin’s permeability.

Essential Use in Energy Technology

Propylene carbonate holds a significant position in advanced energy storage, particularly as a component in lithium-ion battery electrolytes. Its high dielectric constant allows the solvent to effectively dissolve the lithium salts that carry the charge, facilitating ion transport between the anode and cathode. This efficient solvation shell around the lithium ions ensures high ionic conductivity within the battery system.

The compound’s high stability and low volatility contribute to the overall performance and safety of the battery, especially at high temperatures. However, PC can react detrimentally with the graphite anode in certain designs, compromising the battery’s cycling capability. To mitigate this, PC is often blended with other, less viscous solvents and is typically limited to a concentration of less than 5% in commercial electrolytes.

Use in Capacitors

PC is also utilized in the manufacturing of high-performance capacitors to improve energy storage capacity and charge-discharge characteristics.

Health Safety and Regulatory Oversight

The safety profile of propylene carbonate has been extensively reviewed by regulatory bodies and independent scientific panels. The Cosmetic Ingredient Review (CIR) Expert Panel concluded that PC is safe as a cosmetic ingredient within current practices of use and concentration. The United States Food and Drug Administration (FDA) has also approved its use as an indirect food additive, such as a component in adhesives that may contact food.

While undiluted propylene carbonate can be moderately irritating to the eyes and skin, this effect is significantly reduced in the low concentrations found in finished products. Studies have shown that PC in aqueous solutions up to 10% concentration caused no skin irritation or sensitization in clinical tests. Although concentrations in personal care products are typically low, the consensus maintains that the ingredient is safe when formulated to be non-irritating, ensuring a low risk of adverse effects.