What Is Aluminum Chloride? Properties, Uses, and Safety

Aluminum chloride (AlCl₃) is composed of aluminum and chlorine. It is widely used in various industrial applications and chemical processes.

Properties and Characteristics

Aluminum chloride is a white crystalline solid in its pure anhydrous form, though samples may appear pale yellow or gray if impurities are present. This compound is highly soluble in water, forming acidic solutions.

A notable chemical property of aluminum chloride is its nature as a strong Lewis acid, meaning it readily accepts electron pairs from other substances. When anhydrous aluminum chloride comes into contact with water, it reacts violently in an exothermic process, releasing significant heat and hydrogen chloride gas. This reaction, known as hydrolysis, forms aluminum hydroxide and hydrochloric acid, making the solution corrosive. The compound exists in two main forms: anhydrous (without water) and hexahydrate (AlCl₃·6H₂O), which contains six water molecules.

Primary Uses and Applications

Aluminum chloride is widely utilized across various industries. One of its most common applications is as an active ingredient in antiperspirants, where it helps to reduce sweating. In these products, aluminum chloride dissolves in sweat and then forms a temporary gel-like plug within the sweat ducts, which physically blocks sweat from reaching the skin surface. This mechanism effectively minimizes moisture output, providing a drying effect.

Beyond personal care, aluminum chloride serves as a versatile catalyst in organic chemistry, particularly in reactions like the Friedel-Crafts alkylation and acylation. Its strong Lewis acid character enables it to facilitate the formation of new carbon bonds, which is a fundamental process in the synthesis of various organic compounds, including dyes, pharmaceuticals, and agrochemicals. This catalytic role is important in the production of petrochemicals such as ethylbenzene.

Furthermore, aluminum chloride is an intermediate in the large-scale production of aluminum metal. In this process, molten aluminum chloride can undergo electrolysis to yield pure aluminum, offering a more energy-efficient method compared to traditional smelting. The compound is also used as a coagulant and flocculant in water treatment processes, helping to remove suspended particles and impurities from industrial and municipal wastewater. It functions by causing small particles to clump together, forming larger “flocs” that can be more easily separated through settling or filtration.

Safety Information and Precautions

Aluminum chloride requires careful handling due to its reactive nature and corrosive nature. It is corrosive and can cause severe irritation and burns upon contact with the skin and eyes. Inhalation of its dust or fumes can irritate the respiratory tract, leading to symptoms such as coughing, shortness of breath, and potentially more serious conditions like pulmonary edema.

The anhydrous form reacts violently with water and moist air, releasing corrosive hydrogen chloride gas and heat. Therefore, when handling aluminum chloride, it is important to wear appropriate personal protective equipment, including safety glasses or a face shield, impervious gloves, and protective clothing. Ensuring good ventilation or working in a fume hood is also important to minimize inhalation exposure.

In case of skin contact, contaminated clothing should be removed, and the affected area should be flushed immediately with large amounts of water for at least 15 to 30 minutes. For eye contact, rinse cautiously with water for several minutes, removing contact lenses if present and easy to do, and seek immediate medical attention. Proper storage is important; aluminum chloride should be kept in tightly sealed containers in a cool, dry place, away from any sources of moisture to prevent violent reactions. Water should not be used to extinguish fires involving anhydrous aluminum chloride, as it can intensify the reaction.