What Is a CRAH Unit? How Chilled Water Cooling Works

A Computer Room Air Handler (CRAH) unit is specialized equipment designed for the precise environmental control required in settings that generate substantial heat. The CRAH defines an air-moving device that regulates air temperature and humidity with great accuracy. It operates by acting as a heat exchanger, moving air across a cooled surface to maintain a stable, conditioned atmosphere. This kind of system is specifically engineered to handle the continuous, high-density heat loads produced by modern technology infrastructure.

The Essential Function of a CRAH Unit

The primary purpose of a CRAH unit is to maintain the integrity of sensitive electronic equipment by managing thermal conditions within a narrow range. IT hardware, such as servers and networking gear, generates heat that must be constantly removed to prevent overheating and component failure. CRAH systems provide reliable, uninterrupted thermal management 24 hours a day, seven days a week. They control temperature and also regulate humidity to prevent issues like static electricity or condensation damage.

The unit’s function focuses on volumetric air movement and heat transfer, ensuring a consistent volume of conditioned air is delivered to the equipment. This process is crucial because fluctuations in temperature or humidity can lead to performance degradation or catastrophic hardware failure. The system works by drawing in the warm air, removing its heat content, and then redistributing the cooled air back into the controlled space.

The Mechanics of Chilled Water Cooling

The CRAH unit does not generate cooling itself but functions as the final stage in a larger, centralized cooling process. Its operation relies on a continuous supply of chilled water provided by an external plant, often located elsewhere in the facility. The main components within the unit include high-efficiency fans, air filters, and a large cooling coil.

Warm air is drawn into the handler by the fans and passes directly over the cooling coil, which is continuously circulated with cold water. As the air moves across the coil’s surface, heat energy transfers from the air into the colder water, a process governed by the principles of thermodynamics. The now-cooled air is then propelled back into the room to absorb more heat from the equipment. The water, having absorbed the heat, is termed “return water” and is pumped back to the central chiller plant to be re-cooled and sent back to the CRAH unit to repeat the cycle.

Primary Environments Requiring CRAH Systems

CRAH systems are predominantly deployed in large-scale data centers and hyperscale computing environments where heat loads are concentrated. These facilities require systems that can handle hundreds of kilowatts of heat removal efficiently. The scalability of the chilled water infrastructure makes it the preferred choice for these expansive operations.

CRAH units are also found in other mission-critical locations demanding high availability and precision cooling. This includes telecommunications switching centers, which house dense arrays of networking hardware, and specialized medical imaging rooms containing sensitive machinery. For any facility with electrical loads exceeding approximately 200 kilowatts, the CRAH approach offers advantages in both capacity and operational efficiency.

How CRAH Differs from CRAC

The CRAH unit is often compared to its predecessor, the Computer Room Air Conditioner (CRAC) unit. A CRAC unit operates like a standard air conditioner, using a direct expansion (DX) refrigeration cycle with a refrigerant and an internal compressor to cool the air. The CRAC unit is a self-contained system that performs both the cooling generation and the air handling within a single housing.

In contrast, the CRAH unit is solely an air handler and relies completely on the external chilled water source. This distinction means the CRAH unit does not contain an energy-intensive compressor, greatly reducing its own power consumption. Its energy use is primarily limited to its fan motors and control systems. The separation of the cooling generation from the air handling allows CRAH systems to be far more scalable and energy-efficient for the cooling demands of very large facilities.