What Holds Plastic Together? The Chemistry Explained

Plastic is a versatile material found everywhere, from packaging to electronics. Its physical strength and flexibility are a direct result of the complex chemical forces holding it together. Plastic is fundamentally a polymer, made of very large molecules formed from long, repeating chains. The strength of any plastic relies on two distinct types of forces: the strong internal bonds that build the individual chains, and the weaker forces that attract and bind the millions of chains to one another. Understanding these molecular interactions reveals why one type of plastic can be a flexible film while another is a hard, heat-resistant solid.

The Monomer Building Blocks

The creation of plastic begins with small, simple molecules called monomers, which serve as the basic chemical components. Examples include ethylene, which forms polyethylene, and vinyl chloride, which creates polyvinyl chloride (PVC).
Through a chemical process known as polymerization, thousands of these monomer units are chemically linked together in a long, continuous sequence. This reaction forms a giant molecule, or macromolecule, which is the polymer chain itself. The specific chemical structure of the monomer dictates the properties of the chain and ultimately the plastic.

The Strong Covalent Backbone

The primary force that holds the atoms within a single polymer chain together is the covalent bond. These are very strong chemical bonds where adjacent atoms share electrons to achieve a stable configuration. This electron sharing forms the linear “backbone” of the polymer molecule.
These intrachain forces are extremely powerful and require a significant amount of energy to break, which is why individual plastic molecules are highly stable. The strength of the covalent backbone dictates the maximum theoretical strength of the material, offering high resistance to chemical breakdown and thermal degradation.

Intermolecular Forces That Create Bulk Material

A piece of plastic is a collection of millions of polymer chains intertwined together. The chains are held to each other by secondary, weaker forces known as intermolecular forces. These forces include London dispersion forces, arising from temporary fluctuations in electron distribution, and dipole-dipole interactions, which occur in plastics with polar molecular groups. These secondary bonds are collectively referred to as Van der Waals forces, and though individually weak, their cumulative effect is substantial.
The immense length of the polymer chains allows these weak forces to generate bulk strength. The long molecules become physically entangled, creating mechanical resistance against the chains sliding past one another. High molecular weight polymers, with longer chains, exhibit greater entanglement, which translates directly to enhanced mechanical properties like toughness and impact strength.

How Bond Structure Determines Plastic Type

The organization of these strong and weak bonds separates plastics into two major categories: thermoplastics and thermosets.

Thermoplastics

In thermoplastics, such as polyethylene, the polymer chains are only held together by the weaker Van der Waals intermolecular forces. When heated, these weak forces are easily overcome, allowing the chains to slide past each other, which softens and melts the material. This structural feature allows thermoplastics to be remolded and recycled repeatedly.

Thermosets

Thermoset plastics, in contrast, utilize a process called cross-linking, which forms strong, irreversible covalent bonds between the individual polymer chains. These permanent chemical bridges create a rigid, three-dimensional network structure. Once cured, a thermoset plastic will char or burn rather than melt when heated. Breaking these strong cross-links is much more difficult than overcoming the weaker intermolecular forces, giving thermosets superior heat resistance and mechanical stability.