What Does Brown Phlegm Look Like and What Causes It?

Phlegm (or sputum when coughed up) is mucus produced by cells lining the lower respiratory tract and airways. Its purpose is to trap foreign particles, dust, and microorganisms, protecting the respiratory system. While normally clear and thin, a change in color or consistency indicates the body is reacting to an irritant, infection, or underlying health issue. The appearance of brown phlegm signals a change in the material being expelled from the lungs.

Defining the Visual Characteristics of Brown Phlegm

Brown phlegm varies significantly, ranging from a light, muddy hue to a dark, nearly black coloration. It is often described as “rusty” or resembling a dark, coffee-ground texture. This shade relates directly to the composition mixed within the mucus. A rust-like color indicates the presence of old, oxidized blood. As hemoglobin breaks down, the iron component changes color, shifting to a darker brown pigment called hemosiderin, which is then expelled. Consistency can range from thick and sticky to a more watery texture, depending on the cause and the body’s hydration level.

Common Explanations for Brown Phlegm

Brown phlegm frequently results from the expulsion of foreign substances or the remnants of a resolving issue. A common non-infectious cause is smoking, where inhaled tar and carbon particulates accumulate in the airways. The respiratory system attempts to clear these materials, staining the mucus dark brown. Environmental exposure to high levels of air pollution, heavy dust, or occupational toxins can cause similar discoloration. Individuals working with coal dust or certain chemicals may cough up brown or black-tinged sputum as their lungs expel these particulates. Brown phlegm can also signal the end stage of a mild respiratory illness, such as bronchitis, indicating that minor bleeding has stopped and the old blood is being cleared from the airways.

Serious Medical Conditions Indicated by Brown Phlegm

Brown or rusty sputum can also indicate specific, more serious infections or chronic diseases. Severe bacterial pneumonia, particularly that caused by Klebsiella pneumoniae, is known to produce distinct “rusty” colored sputum. This color results from a high concentration of old blood and fibrin coughed up from damaged lung tissue. A persistent brown or dark discharge may also point toward chronic lung conditions involving tissue breakdown, such as a lung abscess. In these cases, the phlegm contains pus, cellular debris, and old blood, often resulting in a dark, foul-smelling discharge. Brown phlegm is also a symptom in advanced lung diseases like tuberculosis (TB) and certain fungal infections, which cause inflammation and internal bleeding within the respiratory structures.

When to Seek Medical Consultation

The appearance of brown phlegm should prompt a medical consultation, especially if the discoloration persists for more than a few days without improvement. Immediate medical attention is necessary if the brown phlegm occurs alongside concerning secondary symptoms. These include a high fever, shaking chills, or night sweats, which can signal a systemic infection like severe pneumonia. Shortness of breath, difficulty breathing (dyspnea), or any sensation of chest pain mandates an urgent evaluation to rule out acute pulmonary or cardiac complications.