How to Wrap Surgical Packs: A Step-by-Step Method

A surgical pack is a collection of sterile medical supplies and instruments assembled and packaged for use in a specific surgical procedure. These packs often contain items such as scalpels, forceps, needles, and drapes, which are critical for maintaining a sterile environment during an operation. Precise wrapping ensures the contents remain sterile until needed, contributing to patient safety and efficient surgical outcomes.

Importance of Sterilization

Sterilization is a process that eliminates all forms of microbial life, including bacteria, viruses, and fungi, from surgical instruments and equipment. This rigorous process is paramount in medical settings to prevent healthcare-associated infections (HAIs), particularly surgical site infections (SSIs), which can lead to longer hospital stays and increased healthcare costs. Instruments directly contact a patient’s body during surgery, and if not properly sterilized, they can introduce harmful microorganisms. Therefore, meticulous wrapping protects the sterilized instruments from contamination after processing and before use, maintaining the sterile field and safeguarding patient health.

Essential Wrapping Techniques

Wrapping materials, such as nonwoven polypropylene or cellulose-based wraps, allow sterilizing agents to penetrate while providing a barrier against microorganisms. Double-wrapping, often using two layers, enhances protection. These materials must allow for adequate sterilant penetration and aeration, and maintain integrity, as any puncture compromises sterility.

Proper sealing methods are fundamental to secure contents and maintain the sterile barrier. Autoclave tape, commonly used for sealing, also serves as an external process indicator by changing color upon exposure to sterilization. Wrap material choice depends on the sterilization method, as different wraps are compatible with steam, ethylene oxide, or hydrogen peroxide.

Step-by-Step Surgical Pack Wrapping

Before wrapping, all instruments must be thoroughly cleaned, inspected for damage, and allowed to dry completely. Hinged instruments should be opened to allow sterilant access, and sharp tips should be shielded with gauze to prevent puncturing the wrap. A sterilization indicator strip should be placed inside the pack to verify proper sterilization conditions were met. The wrapping process typically begins by laying a suitable sterilization wrap, often a square sheet, in a diamond orientation on a clean, flat surface.

The items are placed in the center of the diamond-oriented wrap, ensuring they are not overcrowded, which allows for proper sterilant circulation. The “envelope fold” technique is widely used, involving folding the bottom corner over the contents, creating a small tab at the end. This is followed by folding in the side corners, each with an created tab, and finally the top corner, with another tab. These tabs are essential for aseptic opening, allowing the pack to be unwrapped without touching the sterile contents.

Once folded, the pack is secured with autoclave tape, ensuring a tight seal that prevents contamination. The pack must then be labeled with the contents, date of sterilization, and the initials of the person who prepared it. Labeling should be done on the tape or an affixed label, avoiding writing directly on the wrap to prevent damage to the barrier.