How Much Pressure Is in a CO2 Cartridge?

CO2 cartridges are compact, versatile tools that power a wide array of devices, from airsoft guns and paintball markers to home soda makers and bicycle tire inflators. These small cylinders operate on the principle of high internal pressure, which is precisely engineered to facilitate their diverse applications. Understanding the dynamics of this internal pressure is fundamental to appreciating how these cartridges function effectively and safely in everyday use.

Understanding Standard CO2 Cartridge Pressure

The pressure inside a CO2 cartridge is not simply a compressed gas but rather a system in a state of phase equilibrium. Within the sealed metal casing, carbon dioxide exists simultaneously as both a liquid and a gas. This dual-phase state is maintained because the cartridge contains more CO2 than can exist solely as a gas at typical room temperatures.

As long as liquid CO2 is present, the gas above it exerts a consistent vapor pressure. This pressure remains relatively stable, even as gas is released, because some of the liquid instantly vaporizes to replenish the gas phase and maintain equilibrium. At a standard room temperature of 70°F (21.1°C), the internal pressure in a CO2 cartridge typically registers around 852.8 pounds per square inch (PSI), though values between 800 and 1000 PSI are common depending on the exact conditions. This consistent pressure output is a distinct advantage of CO2 cartridges, allowing for reliable performance until nearly all the liquid CO2 has converted into gas.

The Critical Role of Temperature

While the pressure within a CO2 cartridge remains constant at a given temperature as long as liquid is present, that specific pressure value is highly sensitive to temperature fluctuations. Carbon dioxide molecules gain kinetic energy when heated, moving more rapidly and exerting greater force on the cartridge walls. This increased activity directly translates into a higher internal pressure. Conversely, colder temperatures reduce molecular movement, leading to a decrease in pressure.

This direct relationship means that a CO2 cartridge at 120°F (49°C) can reach nearly 2000 PSI, significantly higher than its pressure at room temperature. If the temperature exceeds 87.9°F (31.1°C), CO2 enters a supercritical state where the distinction between liquid and gas phases disappears, and pressure can climb above 1100 PSI. In practical applications, such as airsoft or paintball, prolonged firing can cause the cartridge to cool rapidly as the liquid CO2 converts to gas, resulting in a temporary drop in pressure and reduced performance.

Ensuring Safe Use and Storage

Given the high internal pressures, safe handling and storage of CO2 cartridges are important. Cartridges should be stored in a cool, dry, and well-ventilated area, away from direct sunlight or heat sources. Exposing cartridges to elevated temperatures, such as leaving them in a hot vehicle or near heating appliances, can cause a rapid increase in internal pressure, potentially leading to rupture. The Occupational Safety and Health Administration (OSHA) suggests CO2 cylinders not be used at temperatures exceeding 120°F (49°C).

Avoid puncturing, incinerating, or modifying CO2 cartridges. When using cartridges, ensure they are compatible with the device and check for any visible damage or leaks before insertion. While some sources suggest storing cartridges vertically, they can often be stored on their side as well, though upright is often recommended for stability. Contact with rapidly expanding CO2 gas, such as during accidental venting, can cause frostbite due to extreme cold.