How Is Strip Mining Done? The Process Explained

Strip mining is a surface mining technique that involves removing layers of soil and rock, known as “overburden,” to access mineral deposits located close to the Earth’s surface. This method contrasts with underground mining, where minerals are extracted through shafts or tunnels. Strip mining is commonly used for resources like coal, lignite, phosphate, gypsum, and iron ore, which are often found in relatively flat, shallow deposits.

Preliminary Planning and Site Preparation

Before any excavation begins, preliminary planning and site preparation are undertaken. This phase starts with geological surveys to identify the precise location, depth, and quality of the mineral deposit. Detailed mine plans are then created, mapping the entire area to determine operational extent and design infrastructure such as access roads, processing facilities, and waste disposal areas. Environmental assessments are also conducted during this stage to understand the site’s natural characteristics and to inform the overall mine design.

Overburden Removal

Once planning is complete, overburden removal commences. Overburden consists of the soil, vegetation, and rock layers that lie above the target mineral deposit. This material is systematically cleared using heavy machinery, including bulldozers, excavators, and draglines. For harder rock layers, drilling and blasting techniques may be employed to fracture the material. The excavated overburden is then transported by large trucks or conveyor systems to designated storage areas, often referred to as spoil piles, or directly moved to previously mined-out sections of the pit, exposing the underlying mineral seam.

Mineral Extraction

After the overburden has been removed, the exposed mineral seam is ready for extraction. If the mineral is too consolidated for direct excavation, blasting techniques are used to break it into manageable pieces. Following blasting, or in cases where the mineral is softer, large shovels, loaders, and excavators are employed to dig out the material. The extracted ore is then loaded onto large haul trucks or conveyed out of the pit. This material is transported to a processing plant for further refinement or directly shipped for its intended use.

Land Reclamation

Modern strip mining operations include a mandatory phase of land reclamation and restoration to rehabilitate disturbed areas. This process involves returning the previously removed overburden and topsoil to the excavated sections of the mine. The land is then re-contoured to blend with the surrounding natural landscape, often designed to restore original drainage patterns. Topsoil is spread across the reshaped terrain, and native plants, including grasses and tree seedlings, are revegetated to promote ecological recovery and stabilize the soil. This aims to return the land to a stable and productive state.

Common Strip Mining Methods

Strip mining adapts to different terrains and mineral deposit characteristics through several common methods. “Area strip mining” is applied to flat or gently rolling terrain, where the mining progresses in long, parallel cuts. As one strip is mined, the overburden from the next strip is often placed into the excavated area of the previous one. “Contour strip mining” is used in hilly or mountainous regions, following the contour of the land to create terraces as the mineral seam is extracted. Overburden in contour mining is often cast down the slope or placed in the previously mined cut. “Mountaintop removal mining” involves removing entire mountaintops to access deep coal seams, with the overburden often placed in adjacent valleys.