How Is Himalayan Salt Mined From the Mountains?

Himalayan pink salt is a type of rock salt, or halite, known for its distinctive reddish-pink coloration and diverse uses. It is an unrefined mineral mined from deep underground deposits, popular for seasoning, decorative lamps, and spa treatments. The unique color results from trace mineral compounds trapped within the crystal structure. This salt is extracted using specific, centuries-old mining techniques that preserve the integrity and purity of the salt deposit. The process involves a methodical series of geological and mechanical steps.

The Geological Origin and Location

The salt deposits that became Himalayan pink salt formed between 600 and 540 million years ago, during the Ediacaran to early Cambrian periods. A shallow, primordial sea covered the area and gradually evaporated, leaving behind massive beds of crystallized salt. These salt beds were subsequently buried and protected by layers of marl, gypsum, and dolomite over millions of years. The pink salt is not sourced from the high peaks of the Himalayan mountain range itself, but from the Salt Range foothills in the Punjab region of Pakistan. This geological formation lies hundreds of miles away from the main Himalayan peaks. The pink hue in the salt crystals is attributed to the presence of trace minerals, most notably iron oxide.

The primary source for nearly all commercial Himalayan salt is the Khewra Salt Mine, located in the Salt Range of Punjab, Pakistan. Tectonic activity, specifically the collision of the Indo-Australian and Eurasian plates, compressed the original sedimentary layers. This immense pressure pushed the salt beds upward, forming the mineral-rich mountain system now being mined. The salt deposit is considered to be one of the purest sources of rock salt on Earth because it was sealed and protected from modern pollutants by the rock and sediment layers.

Extraction: The Room and Pillar Method

The salt is extracted from the deep subterranean layers using a highly specific technique known as the room and pillar method. This mining approach is employed to ensure the structural stability of the vast underground complex, which extends for miles into the mountain. The process involves excavating large “rooms” or chambers from the salt deposit while deliberately leaving behind massive, load-bearing columns of salt called “pillars.”

Miners remove approximately 50 to 60 percent of the salt from a given area, leaving the remaining 40 to 50 percent as these enormous, unextracted pillars. This ratio is carefully maintained to support the mine’s roof and prevent the surrounding rock and sediment from collapsing into the working levels. The Khewra Salt Mine, for example, utilizes this method across its multiple levels, ensuring a sustainable and safe extraction environment.

The physical removal of the salt begins after careful surveying and mapping of the deposit veins. Miners drill strategic holes into the exposed salt face using heavy-duty equipment. Controlled, low-intensity blasting is then employed to loosen and detach large, manageable chunks of the crystalline rock salt. Minimal explosives are used to avoid fracturing the surrounding salt, which could compromise the quality and size of the harvested blocks.

After the controlled blast, workers enter the rooms to manually break down the largest pieces into smaller, more transportable blocks. Skilled laborers use hammers and chisels to shape the salt chunks and select the highest quality pieces. The raw salt blocks are then loaded onto carts or small trains that navigate the underground tunnels. These rail systems transport the rock salt from the deep interior to the main shaft or entrance point for hoisting to the surface.

Post-Extraction Processing and Preparation

Once the raw salt blocks reach the surface, they undergo a series of steps to prepare them for market, beginning with initial sorting. The salt is separated based on its quality and intended use, with the deepest pink and most structurally sound pieces reserved for premium products. High-grade pink salt is separated from lower-grade or gray salt, which contains more impurities and may be used for industrial purposes.

The selected salt blocks are then moved to processing facilities where they are thoroughly cleaned. This process typically involves washing the salt with purified water to remove any surface dust, dirt, or debris picked up during the mining and transportation phases. Maintaining the mineral content is a priority, so the washing process is gentle but effective.

The cleaned salt then follows different processing paths depending on the final product desired by the consumer. Some large, pristine blocks are cut and carved into specific shapes for salt lamps, cooking slabs, or building bricks. Salt destined for culinary use is fed into crushers and grinding machines to be broken down into various granule sizes, ranging from coarse crystals for grinders to fine powder for seasoning.

Finally, the crushed salt is dried, often in controlled drying chambers or by air-drying, to remove residual moisture and prevent clumping. Advanced quality control measures, which can include optical sorting machines, scan the granules to detect and remove any remaining impurities or inconsistent particle sizes. The finished salt is then packaged into various containers for distribution.