How Does a Shotgun Shell Work?

A shotgun shell is a self-contained ammunition unit designed to safely hold and propel a projectile, or multiple projectiles, when fired from a shotgun. This cylindrical cartridge integrates all necessary components for firing into a single package. The design ensures a controlled release of energy, directing the payload down the shotgun’s barrel.

Anatomy of a Shotgun Shell

A shotgun shell consists of several components. The outermost part is the hull, often made of plastic with a metallic base, which encases all other elements and provides structural integrity. Within this metallic base is the primer, a small, round metal disc containing an impact-sensitive chemical.

Above the primer is the propellant, a chemical mixture designed to burn rapidly and generate expanding gas when ignited. Between the propellant and the projectile is the wad, which serves multiple purposes. The wad acts as a barrier, separating the propellant from the shot and creating a seal to prevent gas from escaping past the projectile.

Wads often include a shock absorber and a shot cup, which holds the pellets together as they travel down the barrel. The projectile itself can be numerous small, spherical sub-projectiles called shot, or a single solid projectile known as a slug. These components are crimped or rolled at the shell’s mouth to secure the contents.

The Firing Sequence

The firing sequence begins when the shotgun’s firing pin strikes the primer at the shell’s base. This impact causes the sensitive chemical inside the primer to ignite, producing a spark. This spark then travels through a flash hole, igniting the main propellant charge.

Upon ignition, the propellant rapidly burns, converting into a large volume of hot, expanding gases. This rapid expansion creates significant pressure within the shell. The increasing gas pressure then pushes against the wad, which in turn propels the shot or slug forward.

This force drives the wad and projectile(s) down the shotgun’s barrel at high speeds. As the wad and projectile(s) exit the muzzle, the wad separates and falls away. The projectile continues its trajectory towards the target, propelled by the force generated during combustion. This entire chain of events, from firing pin strike to projectile exit, occurs within a few thousandths of a second.

Common Shotgun Shell Types

Shotgun shells come in various types, differentiated by their projectile content. Birdshot shells contain numerous small pellets, used for hunting small game or for clay target shooting. The smaller size and higher pellet count create a wider spread, increasing the chance of hitting fast-moving targets. Birdshot sizes range from very fine to larger, with lower numbers indicating larger pellets.

Buckshot shells contain fewer but larger pellets compared to birdshot. These larger pellets provide greater stopping power and are used for hunting medium to large game, such as deer, or for self-defense. Common buckshot sizes include 00 (double-aught) and 000 (triple-aught).

Slugs feature a single, solid projectile rather than multiple pellets. Shotgun slugs are designed for greater accuracy and penetration, suitable for hunting large game like deer or bear at longer distances. Unlike shot, slugs perform more like a rifle bullet, maintaining their energy over a greater range.