How Are Avocados and Almonds Made?

Avocados and almonds are globally popular foods, representing distinct agricultural triumphs that require complex, industrialized processes to move from the tree to the consumer. The avocado is botanically a large, single-seeded berry, while the almond is technically a seed encased in a fruit known as a drupe. This difference in botanical structure dictates the unique agricultural science necessary to produce a consistent, commercially viable crop. The journey for both involves specialized tree management, precise harvesting, and large-scale mechanical processing to ensure safety and quality.

Cultivating the Avocado

Commercial avocado production begins with clonal propagation, where trees are grown from grafted cuttings rather than from seed. This method ensures the consistency and quality of the fruit variety. The avocado tree, Persea americana, is a subtropical species that thrives in mild, frost-free climates, ideally between 18°C and 25°C. Young trees are sensitive to cold, and temperatures below freezing can damage the crop.

Avocado trees require well-drained, loamy or sandy soils, as their root systems are susceptible to waterlogging and rot. Due to the high water demands of the dense canopy and fruit development, commercial orchards rely heavily on precise irrigation methods. Drip irrigation is often used to deliver the necessary water directly to the root zone. A mature tree requires substantial annual water, often 1,000 to 1,300 millimeters of rainfall or supplemental irrigation.

Orchard management involves careful spacing and the use of pruning to manage tree size and canopy light penetration. Even with optimal conditions, a grafted avocado tree requires a significant investment of time. It typically takes three to seven years before the tree yields a commercially viable crop volume. This long lead time necessitates precise management of the orchard throughout its life cycle.

Harvesting and Preparing Avocados for Market

Avocados are climacteric, meaning they will not ripen while still attached to the tree, and can remain hard on the branch for months after reaching maturity. Determining the correct harvest time is not based on softness, but on achieving a minimum Dry Matter (DM) content. DM content is closely correlated with the fruit’s oil content and subsequent eating quality. Dry matter percentage is now the primary metric used globally, with Hass avocados typically requiring a minimum of 20.8% DM before harvest.

The fruit must be harvested by hand to prevent bruising and damage to the stem, which can lead to post-harvest decay. Once picked, the unripe fruit is immediately cooled and stored at temperatures between 5°C and 13°C for transport. This cooling slows respiration and delays the natural ripening process. This delay allows the fruit to be shipped globally in a hard, durable state.

To prepare the fruit for the consumer, avocados are placed into specialized ripening rooms. Here, they are exposed to controlled concentrations of ethylene gas. Ethylene is the natural plant hormone that triggers the ripening process, converting starches to sugars and softening the flesh. This controlled exposure induces the fruit to ripen predictably within three to six days once it reaches the retail environment.

Growing and Pollinating Almonds

Almonds, the seed of the Prunus dulcis tree, require a specific Mediterranean climate with mild, wet winters for dormancy and hot, dry summers for maturation. The almond fruit begins as a fuzzy, green exterior (the hull of the drupe) that eventually splits open. This reveals the hard, inner shell protecting the edible kernel. The tree’s reproductive cycle is entirely dependent on cross-pollination, as most commercial almond varieties are self-incompatible.

The bloom window is short and occurs early in the spring, making it the largest managed pollination event in the world. Almond growers must secure contracts with commercial beekeepers to transport millions of honeybee colonies to their orchards. This logistical effort is necessary because almond acreage is too vast for natural, wild pollinator populations to service effectively.

Growers typically place an average of two honeybee colonies per acre into the orchards to ensure adequate pollination and a successful crop yield. The bees collect nectar and pollen, facilitating the transfer of genetic material between different almond varieties. Once pollination is successful, the fuzzy hull matures, dries out, and begins to split open. This signals that the almond is ready for the mechanical harvesting process.

Processing Almonds

The almond harvest is a highly mechanized process that begins in late summer when the hulls have dried and cracked open. Specialized machinery called shakers clamp onto the tree trunks and vibrate them for a few seconds, causing the almonds to fall onto the orchard floor. The nuts, still encased in the shell and hull, are left on the ground for seven to ten days to dry naturally under the sun. This lowers their moisture content to approximately 6% to 8%.

After drying, the almonds are swept into rows and collected by a harvester that separates them from orchard debris. The process of hulling and shelling then takes place at a processing facility, involving multiple stages of specialized machinery. Hulling is the first step, where the dried outer hull is removed, often using shear rolls that crack the hull without damaging the inner shell.

Shelling is the second step, where the hard, protective shell is cracked to retrieve the edible kernel. The kernels are then separated from the shell fragments using vibrating screens, forced air, and gravity tables. These methods exploit the density differences between the kernel and the shell. Finally, all almonds destined for commerce are required to undergo pasteurization, typically using steam or a flash-heating method, to ensure consumer safety.