How Long Can Dry Ice Last in a Cooler?

Dry ice, the solid form of carbon dioxide (CO₂), transforms directly into a gas, a process called sublimation. Unlike regular ice, it does not melt into a liquid but instead leaves no water residue. This unique property makes dry ice an effective cooling agent, maintaining extremely low temperatures, around -78.5°C (-109.3°F).

Factors Affecting Sublimation

The rate at which dry ice sublimates is influenced by several environmental and physical factors. Effective insulation plays a significant role in slowing heat transfer from the surroundings to the dry ice. Coolers constructed with thick foam or high-density polyurethane foam are more effective at maintaining colder temperatures and extending the dry ice’s lifespan. Poorly insulated containers allow more heat to penetrate, accelerating the sublimation process.

Air circulation around the dry ice also impacts its sublimation rate. Increased air movement enhances heat transfer, causing the dry ice to convert to gas more quickly. Minimizing empty space within the cooler by filling it with insulating materials can help create a more stable, cold environment and reduce sublimation. Warmer ambient temperatures also speed up the process.

The physical form of dry ice, whether in blocks or pellets, affects its longevity. Larger blocks with a lower surface area-to-volume ratio sublimate more slowly compared to smaller pieces or pellets. Pellets have a greater total surface area exposed to warmer air, which leads to a faster sublimation rate.

Maximizing Dry Ice Lifespan

To extend the useful life of dry ice in a cooler, select an appropriate container. Insulated coolers featuring thick walls and secure gaskets are highly effective. It is important to avoid using airtight containers, as the carbon dioxide gas produced during sublimation can build up pressure and potentially cause the container to expand or burst. Coolers designed with a lid that does not seal completely or includes a drain are suitable for safe ventilation.

Minimizing air exposure is another effective strategy; opening the cooler infrequently prevents warm air from entering and accelerating sublimation. Filling any empty spaces within the cooler with crumpled newspaper, cardboard, or other insulating materials helps reduce air pockets and improve efficiency. Wrapping the dry ice in newspaper or a towel can provide an additional layer of insulation.

Strategic placement of dry ice within the cooler can also enhance its performance. Since cold air sinks, placing dry ice on top of the items to be cooled ensures optimal temperature distribution. For items that need to remain frozen, dry ice can be placed directly on top. For general chilling, a barrier like cardboard or newspaper between the dry ice and contents prevents items from freezing. Pre-chilling the cooler before adding dry ice and pre-freezing the items also contribute to its longevity.

Typical Duration in Various Settings

The duration dry ice lasts in a cooler varies based on specific conditions. In a standard 25-quart cooler, 10 pounds of dry ice can last about 24 hours. Other estimates suggest a range of 18 to 24 hours for dry ice stored in a well-insulated cooler that remains closed. Larger blocks last longer than pellets due to their smaller surface area-to-volume ratio.

When exposed to open air, dry ice sublimates much faster, lasting only 1 to 2 hours, or up to 3 to 5 hours for a solid block. High-quality, thickly insulated coolers, such as roto-molded types, can extend the duration to 24 to 48 hours or even multiple days with sufficient quantity. Inexpensive foam coolers provide less insulation and result in shorter durations.

Dry ice generally sublimates at a rate of 5 to 10 pounds every 24 hours in an insulated storage environment. For instance, a 5-pound block might last around 18 hours, while a 20-pound quantity could last two to three days in favorable conditions.